Make Custom Hats with THE/STUDIO
Expertly crafted for a flawless fit and lasting durability.
Designed to showcase your unique logo, colors, and branding.
Available in multiple fits and materials for any occasion.
Perfect for promotional campaigns, team gear, and fashion labels.
Expertly crafted for a flawless fit and lasting durability.
Designed to showcase your unique logo, colors, and branding.
Available in multiple fits and materials for any occasion.
Perfect for promotional campaigns, team gear, and fashion labels.



Types of Custom Hats
Every hat starts with your vision—no pre-made bases, no limitations. Choose the exact shape, structure, fabric, stitching, and embellishments to create a cap that’s truly unique. Whether for fashion, sports, or branding, every detail is customized to fit your needs.
Baseball Caps

Baseball Caps
Classic structure, built your way
Custom baseball caps offer a timeless look with a structured crown and curved brim. Designed from scratch, they provide a perfect blend of durability, comfort, and everyday style.
Recommended for:
Sports teams and athletic brands
Corporate uniforms and promotional gear
Retail and fashion collections
Outdoor and lifestyle brands
Trade shows and giveaways
Workwear and team apparel
Embroidered Hats

Embroidered Hats
Elevated style with precision stitching
These fully custom hats are enhanced with detailed embroidery, allowing your logo or design to stand out with a premium finish. Built from the ground up for a tailored, high-quality look.
Recommended for:
Premium fashion brands
Corporate gifts and brand promotions
Streetwear and lifestyle collections
Breweries, restaurants, and hospitality businesses
Events, concerts, and merchandise
Small businesses and startup branding
Trucker Hats

Trucker Hats
Breathable comfort with a retro touch
With a mesh back and structured front, custom trucker hats combine vintage appeal with everyday functionality. Designed from scratch, they’re lightweight, stylish, and ideal for all-day wear.
Recommended for:
Outdoor brands and adventure companies
Brewery and coffee shop merch
Streetwear and casual fashion brands
Sports teams and athletic gear
Music festivals and brand activations
Custom event merchandise
Snapback Hats

Snapback Hats
A bold look with a perfect fit
Snapback hats offer a high-profile crown and adjustable closure, making them a go-to choice for bold branding and streetwear appeal. Built from raw materials for a completely custom finish.
Recommended for:
Streetwear and urban fashion brands
Music artists and concert merch
Skate and action sports industries
E-sports and gaming brands
Promotional giveaways and influencer swag
High-end fashion and luxury branding
How to Order Custom Hats
DESIGN YOUR HAT
PLACE YOUR ORDER
CONFIRM YOUR SAMPLE
PRODUCTION & DELIVERY
Don't just take our word for it.
Popular Hat Styles
Whether you're creating a bold fashion statement or designing functional headwear, we offer custom hats for every purpose. Elevate your brand or team with distinctive, high-quality designs.
Make Your Custom Hats Unique
This isn’t a “pick a style and add a logo” process. Every hat starts with your vision. You define the shape, structure, materials, and details, and we craft it with expert precision. From the first stitch to the final touch, every element is made just for you.
Custom Hat Style
Define the structure and shape of your custom hat for the perfect fit.
Material
Choose high-quality fabrics to match your style and performance needs.
Profile Shape
Customize the crown height and fit to complement your brand aesthetic.
Bill Shape
Select the brim style that best matches your hat branding needs.
Cap Closure
Adjustable or fitted options to secure a perfect fit for every wearer.
Embroidery
Bring your designs to life with premium embroidery placement options.
Packaging, Attachments and Sew-ons
Enhance your hat with custom branding elements.
Profile Height
Fine-tune your design with extra detailing.
Exterior
Customize the outer look of your hat with specialized design elements.
Interior
Personalize the inside of your hat with unique branded elements.
Printing
Add custom designs to your hat with precision printing techniques.
Creating Your Custom Hats
At THE/STUDIO, every hat is made from raw materials—not modified blanks. From fabric selection to final embroidery, our process ensures a fully custom piece, not just another stock product.

Step 1
Design Without Limits
Collaborate with our experts to develop a hat tailored to your needs.

Step 2
Review and Approve
Check a digital proof or physical sample and confirm the final design before production.

Step 3
Get Your Custom Hats
Your hats are made from scratch and delivered, ready to showcase your brand.
Frequently asked questions
Insights & Inspiration for Custom Hats
Explore expert tips, design trends, and creative ideas to inspire your next truly custom headwear collection.

Join The Custom Collective
Join our circle of curious creators always looking for new inspiration, advances in manufacturing and eager to get an edge over the competition. Subscribe now get exclusive tips, expert insights, and the latest trends in custom merchandise delivered straight to your inbox!