What are the most popular material choices for custom 5-panel hats?

Cotton Twill and Cotton/Poly Twill are among the top choices due to their durability, comfort, and versatility for printing and embroidery.

Can I create different designs within a single 5-panel hat order?

Yes, you can mix and match designs, colors, and materials within a single order to create a variety of hats.

What embellishment options are available for 5-panel hats?

You can choose from embroidery, patches, pins, labels, and even screen printing to customize your 5-panel hat.

How long is the typical turnaround for custom 5-panel hats?

The average production time ranges from 2-6+ weeks depending on the complexity and size of your order, with rush options available.

Are there specific design limitations for printing on 5-panel hats?

While there are minimal limitations, certain intricate designs may benefit from embroidered patches or labels to ensure optimal quality.

HomeCustom HatsCustom 5-Panel Hats

Custom 5-Panel Hats

Custom 5-panel hat featuring unique designs, perfect for casual wear and outdoor activities.

Stylish custom 5-panel hat with personalized designs, ideal for everyday use and outdoor adventures.

Unique custom hat that combines comfort and style, perfect for expressing your personality and enhancing any outfit.

Personalized custom hat with a distinctive design, great for adding flair to your wardrobe and standing out in a crowd.

Unique custom 5-panel hat designed for comfort and style, suitable for casual outings and outdoor events.

Custom 5-Panel Hats

5-panel hats are known for their traditional construction, high profile, and versatile design capabilities. With endless customization options, this hat style is perfect for showcasing your brand. From adding embroidered patches to custom labels, 5-panel hats provide an ideal canvas for making a statement.

Make your own Custom 5-Panel Hats

Choose Quantity

pieces

Total price

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It takes just a few minutes to create something truly unique.

Free shipping Mon, Dec 16

Fastest Thu, Nov 28

Partner with us for custom merch benefits!

Access our elite factory network for cut & sew, knits, printing, embroidery, and more. Enjoy low MOQs, competitive pricing, and premium quality.

Exclusive offer for business producing over $10,000 annually in custom products.

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(877) 395-9119

How it works

SELECT YOUR PRODUCT

CUSTOMIZE FROM SCRATCH

ORDER

APPROVE YOUR DESIGN

MAKE AND SHIP

Custom Hats

Frequently asked questions

About Custom 5-Panel Hats

Specialty Lines

Custom hats for any occasion

Green hat with white embroidered “Plant Lady” text on the front.

Conference Hats

Black hat featuring pink embroidered “23” and crown design.

Fashion Hats

Black hat with a white and gray embroidered flag icon on the front panel.

School Hats

Police Hats

Black hat featuring a round embroidered NASA Mars mission patch.

Trucker Hats

Snapback Hats

Brown corduroy hat with black embroidered outline of a walking panther.

Baseball Hats

Create Fully Customizable Hats

Unlike companies that use pre-made blank caps, THE/STUDIO builds caps from scratch, allowing full customization of every detail, from materials to eyelet color. This process offers unlimited options for embroidery and customization, with no placement restrictions.

Custom Hats Styles

Light gray cap with embroidered cartoon fly holding a rifle, wearing a red hat.

Custom Hats Styles

Select the shape and paneling that best aligns with your design and brand vision.

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Custom Hats Material

Camo-patterned hat with beige brim and a large brown leather patch with embossed text ‘Kaso Well Service.’

Custom Hats Material

Select the exact materials and colors for your hat to perfectly match your unique brand aesthetic. We offer Pantone color matching and a variety of special materials, including camouflage, wool, and more.

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Profile Shape

Black hat with white embroidered text reading ‘Girls Girls Girls’ in a repeating pattern.

Profile Shape

Customize the profile shape and structure to complement your brand’s unique style.

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Bill Shape

Decide between a curved or straight bill to achieve the look you’re aiming for.

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Cap Closure

Tan mesh trucker hat with blue adjustable strap and snapback closure.

Cap Closure

Complete the hat with the perfect closure, whether it’s a snapback, strapback, or fitted, ensuring versatility for how your customers wear it.

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Embroidery

Light blue cap with yellow embroidered text reading ‘¡Buen Día!’ on the front.

Embroidery

Enjoy the freedom to add embroidery wherever and however you like. Since we construct the cap after embroidering the fabric, you can include detailed designs without limitations.

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Packaging, Attachments & Sew-Ons

Navy blue cap with brown leather patch reading ‘Old Town Roofing,’ along with a brown hang tag featuring a squirrel.

Packaging, Attachments & Sew-Ons

Make your hats retail-ready by adding branded packaging, attachments, and sew-on labels.

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Profile Height

Choose the appropriate profile height to match the overall style and fit of your hat.

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Exterior Details

Enhance your hat with intricate exterior details that elevate your brand, making it stand out just like the biggest names in the industry.

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Interior Details

Navy blue cap interior with yellow details

Interior Details

Interior details matter just as much—ensure your hat feels great to wear, encouraging customers to reach for it time and again.

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Printing

Multicolored hat with a western theme, featuring cacti and vibrant lettering in 360 print.

Printing

Finalize your custom hat by selecting how and where your design will be printed, ensuring it reflects your brand’s identity perfectly.

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We’ll help you get fancy with custom hats

When you partner with THE/STUDIO, our expert team is here to assist you every step of the way — from design and customization to production and delivery.

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Endless Possibilities for Custom 5-Panel Hats

White 6-panel hat with a brown leather patch featuring the word ‘Juno.’

Endless Possibilities for Custom 5-Panel Hats

We can even help with that. Choose from several different elements to make your 5-Panel Hats truly unique and customized to your vision.

Base Material
Can be 100% Cotton Twill Cotton / Poly Twill Poly Mesh Faux-Leather Cotton /Wool 100% 
Profile Shape
High, Mid, Low 
Bill Options
Flat, Curved, Sandwich
Closure
Snapback, Fitted, Velcro
Embellishment Options
Embroidered Designs, Pins, Patches, Labels, Printing in Multiple Areas & more

Custom 5-Panel Hats

Guaranteed Quality

Free Design & Consultation

As Fast as You Need

Custom Made from Scratch

Custom 5-Panel Hats

Make your own Custom 5-Panel Hats

How it works

Custom Hats

Frequently asked questions

What are the most popular material choices for custom 5-panel hats?

Can I create different designs within a single 5-panel hat order?

What embellishment options are available for 5-panel hats?

How long is the typical turnaround for custom 5-panel hats?

Are there specific design limitations for printing on 5-panel hats?

Specialty Lines

Create Fully Customizable Hats

Custom Hats Styles

Custom Hats Styles

Custom Hats Material

Custom Hats Material

Profile Shape

Profile Shape

Bill Shape

Bill Shape

Cap Closure

Cap Closure

Embroidery

Embroidery

Packaging, Attachments & Sew-Ons

Packaging, Attachments & Sew-Ons

Profile Height

Profile Height

Exterior Details

Exterior Details

Interior Details

Interior Details

Printing

Printing

We’ll help you get fancy with custom hats

Endless Possibilities for Custom 5-Panel Hats

Endless Possibilities for Custom 5-Panel Hats

Don't just take our word for it.