HomeCustom Hats

Custom Hats

Custom hat featuring unique design, perfect for showcasing personal style and making a bold fashion statement.

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Stylish custom hat designed to reflect individuality, ideal for any occasion and a must-have accessory for trendsetters.

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Unique custom hat that combines comfort and style, perfect for expressing your personality and enhancing any outfit.

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Personalized custom hat with a distinctive design, great for adding flair to your wardrobe and standing out in a crowd.

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Eye-catching custom hat tailored to your taste, an essential accessory for those who want to express their unique style.

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Custom Hats

Make your own Custom Hats

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GET FREE DESIGN

It takes just a few minutes to create something truly unique.

  • Custom hats combining function and fashion
  • Perfect for branding, uniforms, and retail merchandise
  • Fully customizable, from embroidery to Pantone matching
  • Crafted with attention to detail for a premium finish
  • Features precise detailing with tailored design elements
  • Free shipping

    Free shippingFri, Feb 7

    Fastest Mon, Jan 20

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    Looking to Place a Large Order? Contact us today to discuss your custom product needs and receive a tailored quote.

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    Steps to your Custom Product

    Customization icon

    CUSTOMIZE FROM SCRATCH

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    ORDER

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    APPROVE YOUR DESIGN

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    MAKE AND SHIP

    Custom Hats

    Most Popular Customization Options

    Multi-colored five-panel cap with red, yellow, and pink sections.
    Blue hat featuring a red embroidered hawk head logo on the front panel.

    6 Panel Hats

    Blue hat with an embroidered yellow and white letter “C” logo on the front panel.

    100% Cotton Twill Hats

    Black hat with a light blue embroidered lightning bolt logo on the front panel.

    Unlimited Embroidery Hats

    Blue hat with an embroidered yellow and white ram’s head logo on the front.

    Velcro Strap Hats

    Frequently asked questions

    About Custom Hats

    Create Fully Customizable Hats

    Unlike companies that use pre-made blank caps, THE/STUDIO builds caps from scratch, allowing full customization of every detail, from materials to eyelet color. This process offers unlimited options for embroidery and customization, with no placement restrictions.​

    Custom Hats Styles

    Light gray cap with embroidered cartoon fly holding a rifle, wearing a red hat.

    Select the shape and paneling that best aligns with your design and brand vision.

    START CUSTOMIZATION

    Custom Hats Material

    Camo-patterned hat with beige brim and a large brown leather patch with embossed text ‘Kaso Well Service.’

    Select the exact materials and colors for your hat to perfectly match your unique brand aesthetic. We offer Pantone color matching and a variety of special materials, including camouflage, wool, and more.

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    Profile Shape

    Black hat with white embroidered text reading ‘Girls Girls Girls’ in a repeating pattern.

    Customize the profile shape and structure to complement your brand’s unique style.

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    Bill Shape

    Gray flat-brim hat with small black embroidered logo on the left side of the front panel.

    Decide between a curved or straight bill to achieve the look you’re aiming for.

    START CUSTOMIZATION

    Cap Closure

    Tan mesh trucker hat with blue adjustable strap and snapback closure.

    Complete the hat with the perfect closure, whether it’s a snapback, strapback, or fitted, ensuring versatility for how your customers wear it.

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    Embroidery

    Light blue cap with yellow embroidered text reading ‘¡Buen Día!’ on the front.

    Enjoy the freedom to add embroidery wherever and however you like. Since we construct the cap after embroidering the fabric, you can include detailed designs without limitations.

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    Packaging, Attachments & Sew-Ons

    Navy blue cap with brown leather patch reading ‘Old Town Roofing,’ along with a brown hang tag featuring a squirrel.

    Make your hats retail-ready by adding branded packaging, attachments, and sew-on labels.

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    Profile Height

    Black hat with red embroidered shield logo containing the initials ‘AO.’

    Choose the appropriate profile height to match the overall style and fit of your hat.

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    Exterior Details

    Black and gray trucker hat with large white embroidered ‘EF’ logo on the front.

    Enhance your hat with intricate exterior details that elevate your brand, making it stand out just like the biggest names in the industry.

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    Interior Details

    Navy blue cap interior with yellow details

    Interior details matter just as much—ensure your hat feels great to wear, encouraging customers to reach for it time and again.

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    Printing

    Multicolored hat with a western theme, featuring cacti and vibrant lettering in 360 print.

    Finalize your custom hat by selecting how and where your design will be printed, ensuring it reflects your brand’s identity perfectly.

    START CUSTOMIZATION

    How to Create Your Custom Hats

    Creating a hat from scratch is easier than you might think as long as you partner
 with THE/STUDIO. Here's how to get your design out of your head and onto a custom hat.

    Step 1: Pick Your Hat Type

    Identify what style of hat you'd like to create and how many you need to get an initial quote.

    Step 2: Use Your Imagination

    Make your hat as sporty, stylish, crazy, practical, or out-there as you'd like with 100+ customization options.

    Step 3: Get Artsy

    Upload the artwork you'd like embroidered or printed on your hat, or work with one of our in-house designers to make some magic.

    Step 4: Give Us The OK

    We'll send a mockup or physical sample of your hat for your approval, then make as many tweaks as necessary until you're thrilled with it.

    Step 5: Receive Your Hats

    We’ll ship your custom hats straight to your doorstep with free tracked shipping, ready to wear and ready to distribute!

    Outline icon of the THE/STUDIO brand logo, symbolizing the start of custom merchandise creation.
    Icon of THE/STUDIO brand logo patch, representing ready-made merch during the creation process.
    Image of a branded shipping box sealed with tape, indicating an order being sent to a customer.
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    Join The Custom Collective

    Join our circle of curious creators always looking for new inspiration, advances in manufacturing and eager to get an edge over the competition. Subscribe now get exclusive tips, expert insights, and the latest trends in custom merchandise delivered straight to your inbox!

    Don't just take our word for it.

    Contact Form

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